The plug-in connectors are Forney ITEM#’s 57901 and 57902. Remember that a spool gun works best. The most popular method, especially with artistic work, is to “silver solder” (technically – silver brazing) the alloys together. Yes, ITEM#’s 72463 or 72464 are possible options for the abrasive cone. I have read that it is possible to use only one carbon rod. You may with to check with your local gas supplier. The charging process will continue during the time it’s plugged in and will, at minimum, damage the battery if not cause other damage. So the best safeguard against undesired contact would be to have a piece of non-conductive material on hand to rest the gun on between welds when the machine is on. To order this product, you’ll need to contact our Customer Service team. The machine can use .035” but it doesn’t do well with that diameter. Our ITEM# 72788 crimped wire wheel should do the trick on a 4.5″ grinder. No, you cannot weld aluminum with an Easy Weld. While holding the gas block, twist the swans neck back and forth and pull at the same time. However, be advised that reaction time to activate the glow stick and brightness will be dimmer than in normal warmer conditions. The below PDF lays out the different welding processes, metal uses and also has charts on general welding information and recommendations. Also, verify the breaker output and have an electrician install the largest breaker that can safely be used per electrical codes. Yes, see our line of oxy-acetylene products here or our soldering products here. For warranty information on your helmet, click here. Give us a call at (970) 472-7056 to speak with a Technical Service technician to discuss your settings and diameter. Their telephone number is (303) 468-0662 and their website address is http://magswitch.com.au/. However, all the components are available on our website at www.forneyind.com. Please contact Magswitch® directly for any product inquires. To weld aluminum, opt for a Spool Gun setup and run 100% Argon. This is a common problem and is very noticeable if the customer is using a 15 Amp breaker, using .035” wire, or is pushing the wire feed limits of the machine while on tap setting 4. RANGE 20-235, 230V AC, SINGLE PHASE 60Hz. The Forney 140 MIG as well as other high output 120V machines often produce end-user frustration due to the breaker popping and needing to be reset. Unfortunately, Forney Industries doesn’t offer a TIG torch with a fingertip control. Somebody who used to post on this forum a long time ago reckoned the best carbon arc torch was the Forney design. United States Patent 3012131 . $89.95. This flux is fine with tin/lead, tin/silver, and other tin alloy solders. They can be used on welding cable sizes #2 – #6. Are you using .035” wire? Dark gray color coding on label. Two sources are: The battery charger cables aren’t available as a manufactured item, but they can be built. However, the recommended application process is oxy-fuel/brazing, but it can be applied with air/acetylene or TIG processes. No, you would need an AC TIG machine with HF (High Frequency) start for TIG welding aluminum. Flows freely at 1,155° F (624° C). 4. Both types are tested for impact attenuation and penetration resistance. Some prefer to Stick weld which is a good choice for particularly thicker sections over 1/8″. Let them know you need the 20MFA, 370VOC, oil filled capacitor. Fort Collins, CO 80525 |, Welding Education Offers Employment Options, Industry Standards Are Evolving Faster Than Ever, Forney Industries launches enhanced auto-darkening helmet series, 2016 Category Captain for Welding Equipment & Accessories, The Fabricator, Practical Welding Today Magazine, Forney Industries Introduces the First Double-Sided Flap Disc, 2017 HIE Category Captain for Welding Equipment, Four New Machines To Expand Easy Weld Line, Introducing New Forney Easy Weld Machines, 2018 HIE Category Captain for Welding Equipment & Accessories, Anderson carries on Forney family tradition, 2019 HIE Category Captain for Welding Equipment & Accessories, Forney Industries Recognized With Cigna Well-Being Award, 2020 HIE Category Captain for Welding Equipment & Accessories, Cable & Lugs (Cable, Lugs, Ground Clamps), Inert Gas Accessories (Regulators, Flow Meters, Gas Hose), High Speed Steel Taps - Taper, Bottom, Plug, High Speed Steel Tapered Pipe Taps & Carbon Steel Hex Re-Threading Dies, Quick Change Flap Discs, Stripping Discs, Surface Prep, Micro Abrasives, Mini Abrasives, Carbide Burrs, Mounted Points, Brushes, Wire Wheels, Drills & Kits, Sand Screen, Emery Cloth & Surface Prep Pads, Torch Handle with Check Valves, Heavy-Duty. The wire feed could be set too high for the specific voltage you are at. With an .030” wire you have the ability to weld thin sheet up to thick plate (with multiple passes). The book is a red paper back named, Forney Welding Manual. Place the bench grinding wheel dresser close to the bench grinding wheel while the machine is  off. It also has a torch wrap and the torch has built-in strain relief which increases the longevity of the cable. You can see our current line of MIG welders here: https://www.forneyind.com/products/welding/mig/mig-machines. Gas isn¹t required for Forney ITEM# 42300, although you may use gas if you¹d like. View Patent Images: Download PDF 3012131 . Any time you are working with copper or brass products that are thick or large, preheat is often used since copper has such a high thermal conductivity. The Forney 250P+ (ITEM# 317) does not have a problem with dry air. This product requires a flux if being gas brazed. Cable assemblies are no longer available, however, they can be created from existing plugs, cable, electrode holders and ground clamps. Is it set too tight or is the wire feed tension not set correctly? A carbon arc torch greatly expands the versatility of your 220 volt stick welder. A unique feature on that specific economy welder is that the gun is ‘live’ whenever the welder is ‘on’. There are a number of ways to join various types of brass, bronze or copper materials. The stud could then be threaded into that and would eliminate the need for the welding. It’s great for water tanks and many cast iron applications. Yes, you can find it here: https://www.forneyind.com/products/er4043-035-x-1-lb–aluminum-mig-welding-wire. Remove the battery and the piece of paper between the battery and electrical contacts. For other parts, we would suggest contacting the original vendor, L.B.L. Start at one end and work the other (gas = 100% Argon, drive rolls = U-groove), lighter tension on drive system, Teflon liner (special order), and a larger diameter tip. The battery is dead and needs to be replaced. If you use a foot pedal you do not need a trigger torch. Looking at the Victor website, it shows that if your tank has male threads you should use a CGA 300 regulator. The Forney 700 P is 40A and will cut thicker material faster. The output is DC only and suitable for welding various steels, and some stainless steel. Our last source for those ‘Double Eagle’ carbon rods was the Marble Company, 800-759-5905. But with that much silver, the brazing rod will be very expensive. The Fabricator- article on wire brushes.pdf. If it’s the black nut on the outside of the output jack, use ITEM# 57501. The “date code” stamped on the inside of your hard hat refers to the date it was manufactured, not the starting date for useful service. The chart below will provide some guidance: The required amperage for the 140 MIG machine is 20 amps. Electronics, 800-337-0746 PART# 97F9039, Cinema Equipment & Supply in Memphis, TN (800-759-5905), Mauer Welding Supply in Oskaloosa, IA (641-673-7565), Max operating temperature: 125° F (51.67° C), Suitable for use with 1/2 HP to 6 HP compressors. Produces a smooth bead which requires less grinding. Instead of using a brazing rod and your oxy/acetylene set up, a better solution would be the use of stainless steel MIG wire, TIG welding, or even a stainless steel arc rod. It was great for anything from bodywork to lighting the charcoal grille. It is a 17FV so it has a flex head and valve. We sell these as a torch and gun assembly under our ITEM# 85263 if you’d like to give it a try. To light your Forney #61542 propane torch: If you are having issues getting the propane torch to light and would like to test the piezo igniter (do not test the piezo while it is attached to the bottle), all you have to do is unscrew the brass tip and pull the trigger; you should see a spark. Forney Easy Weld Start-Up Kit. Loosen the set screw. The .030” wire also gives the welding machine a larger wire feed speed range to optimize the arc characteristics. It’s a rounding issue plus MIG wire has a .003” tolerance in diameter. Forney ITEM# 84909 would be a suitable replacement. It’s a quick connect device that the gas line goes inside of. This welder requires a minimum 3500-watt generator to operate properly. FS 235 AMP WELDER. To order this product, you’ll need to contact our Customer Service team. Once you learn the TIG machine and the potential adjustments, the results can be spectacular. Anderson carries on Forney family tradition 2019 HIE Category Captain for Welding Equipment & Accessories Forney Industries Recognized With Cigna Well-Being Award It does require the use of flux in the process. The “1” has a black sleeve and the “2” has a red sleeve. See our line of welding helmets and eye protection here. Depending on the spool size you’re looking for, we have the following available: ER70S-6 mild steel MIG welding wire is a high strength mild steel MIG wire. You may use propane with the other components in the set. If you have the Forney Easy Weld 100 ST Stick machine, you need more amperage than the 100 ST puts out. Carbon Arc Torch Iron Man may have the arc reactor, but Dayton Diode has an arc torch. To order this product, you’ll need to contact our Customer Service team. Those capacitors are 370V. It should not take much effort to remove the swan’s neck. Filter lenses are part of the filter assembly, therefore they are not replaceable. Slowly raise the handle of the dresser until the stars make contact with the wheel, then move the dresser back and forth across the face of the wheel while it continues to run. A silicon bronze filler material is often used. Forney ITEM# 85263 would be a suitable replacement. The first step in removing the swan neck liner is to open the gun case. Features 120V/230V input power and 220 AMPs of welding power. Galco Industrial Electronics (800) 575-5562, Galco Industrial Electronics 800-575-5562, Galco Industrial Electronics, 800-575-5562, Galco Ind. Unfortunately the use of a drill with the sanding and flap discs won’t provide the results you’re looking for. Assignee: Forney, Jack D. Primary Class: 219/139. Cable assemblies are no longer available, however, they can be created from existing plugs, cable, electrode holders and ground clamps. Stainless Steel MIG Welding Wire. It depends on what you intend to do, but for everyday versatility we suggest to run an .030” diameter solid ER70S-6 wire with a 90/10 (Argon/Carbon Dioxide) gas mix for welding in the shop and then have a variety of stick electrodes for welding outside or on stainless steel. It might be a fun reference to go along with the old welder. This machine should be fine to run on a surge protected outlet. The funnel shape on the end of the liner goes toward the gas block and fits in a recession at the end of the swan’s neck hole in the gas block. Yes, Forney ITEM# 60165. The on/off switch of that welder is an appliance switch rated at 50 amps, and can be found at most electrical supply stores. I once cobbled together a couple of home-made torches, as per these photos. Ideal for maintenance, fabrication, plumbing and do-it-yourselfers. It used carbon rods that had a special core that focused the arc away from the rods and into a well defined flame. The Forney 220 AC/DC is a good choice. The helmet is in “grind” mode, which means it will not activate for welding. We do not stock the premade cables with electrode and ground clamp for these units any longer. Well, they came across an ad for an old carbon arc torch. FORNEY ARC WELDER. Some people will argue the .035” wire is more versatile and this is true if you are using a 200A+ machine, but on a machine that’s less than 200A, go with .030”. Electrically, the arc torch is about as simple as you can get. We offer twin carbon arc welding, an automated welding process that uses two electrodes to create the arc. My advice is to remove that o ring before you insert the new wire liner. To order the gas valve and swan neck, contact us or find a Forney dealer in your area. 30 ft Welding cable is new. Stick welding is also very versatile as you can easily weld steel, stainless steel, and cast materials with a quick change of the electrode. Check the tension on the despooler. We would not recommend this unit be used on a 3 1/2 H.P. In this case  Forney ITEM# 87801 won’t work, but Forney ITEM# 87802 will. A local air-gas supplier may be able to supply one. I have a carbon arc torch from an old Forney Welder.. Contains a high level of manganese and silicon for a superior weld, even on rusty, dirty steel. We recommend Forney MIG machines for welding stainless steel. A great choice for beginners, the Forney Easy Weld welder is called so for a reason. Happybuy 1000 Amp 10 Ft Carbon Arc Gouging Torch, Portable Air Arc Gouging Torch Premium Quality 360°Rotatable Clip Head, Air Carbon Arc Gouging Torch Replacement Welding … For longer leads, a #2 wire would be better. AC/DC TIG welder. The part numbers for the plug-ins are ITEM#’s 57901 and 57902. Try to lift the aluminum gas block out of the case without disturbing anything else. The only difference is that propane will dry out the O-rings on the torch and handle, the diaphragm on the regulator, as well as the hose quicker than acetylene will. Without any of this information, we can’t make a solid recommendation. The 125 FC (Flux-Core) does not use gas. Yes, except the 270 MIG uses Tweco #2 because the higher output would burn up a Tweco #1. Does anybody know the heat settings for the carbon arc torch ?. It will work, but a better option if you have it available would be a pneumatic die grinder with flap discs. Easy-Flo Brazing rod (Forney ITEM# 46111), visit a Warranty Service Center location near you, https://www.forneyind.com/products/er4043-035-x-1-lb–aluminum-mig-welding-wire, Contact our Customer Service team to order, https://www.askforney.com/files/8714/1107/6686/Spitfire-Sl225-Welder-Manual-And-Schematics.pdf, https://www.forneyind.com/products/welding/mig/mig-machines, https://www.forneyind.com/products/welding/stick/stick-electrodes, https://www.forneyind.com/products/welding/stick/stick-electrodes?L4=cast+iron+electrodes, see our line of oxy-acetylene products here, https://www.forneyind.com/products/solder–general-purpose-repair–solid-core–1-8–16-oz, https://www.askforney.com/how-tos/wire-wheels-how-tos/, The Fabricator- article on wire brushes.pdf, https://www.forneyind.com/support/safety-data-sheet-lookup. Forney 87790 Heating Nozzle, Rosebud, Medium Duty, Victor Style, Size-8 (8-MFA-1) - Arc Welding Equipment - Amazon.com Start the grinder and wait until the wheel is running at full speed. Check with your local gas supplier. You can look up the US patent number 3,012,131 (1961). If you have a Tractor Supply Store near by or another farm store or welding supplier you may be able to pick up a Forney Welding Manual. The Forney MP machines are not A/C, pulse, or high frequency capable so welding aluminum is not recommended. International Classes: B23K9/28. If you opt to go ahead with the welding, we recommend our 55% Nickel “Super Ni-Cast” rod, or our Super NI-Cast 99% Nickel. Inc., in the Chicago area, 708-579-5893. It’s a male/female type connection that transfers electrical power. Re-tighten the set screw and put the gun halves back together. If it sparks, it will light. Preheat on thicker section or large material is often needed because of the high thermal conductivity of aluminum. How does the 2-prong carbon arc compare to my one-electrode ArcAir carbon-arc torch? The 210 MIG is unique. We also offer an ITEM# 85316 shield gas nozzle. Both the 190 MIG and 210 MIG can weld anything from thin sheet up to 3/8″ in a single pass. Unfortunately we don’t carry parts for these welders available any longer. Unfortunately, we don’t stock this part. I bought a new one many years ago, since I don't have an OA set. After decades of development gas tungsten arc welding (GTAW), widely recognized as TIG welding, was finally perfected by Russel Meredith and patented in 1942.. The larger hole is where the wire goes, medium size hole is for the gas and the two small holes are what control the trigger. The ground is attached to painted or coated metal. Not too long ago Matt and Allen (two of Forney's amazing employees) were digging through a box of old Forney ads from the 1960s. Welds up to 1/2" (12.7 mm) and cuts up to 8" (203.2 mm). The warranty for the welders is 5 years on the transformer, 3 years on the rest of the internal components, and 1 year on the MIG gun, relays, contactors, regulators and accessories. Inventors: Forney, Jack D. Application Number: US447660A ... Click for automatic bibliography generation . Make a note of how the trigger assembly works. Forney 100 ST is an easy weld stick arc machine with TIG lift capability and with maximum amperage of 90. After looking at a picture of the Harris 72-2 attachment, we would not recommend Forney ITEM# 87082 or 87086 attachments for your handle. Yes, Forney glow sticks can be left in a vehicle in cold weather. I have found that that o ring can cause problems, causing the wire to catch at that point. It has an argon and carbon dioxide flow meter as well which makes monitoring of welding performance fairly easy. The Forney 140 MIG uses a Tweco style torch and uses Tweco #1 consumables for <200A machines and Tweco #2 consumables for >200A machines. Do not leave your jump start plugged in for several weeks! The performance of the Forney 140 MIG machine has the highest rated duty cycle and output at 90A at 35% in its class. No, but you may find it helpful. Let them know you need a 20MFD, 370VOC unit. The double carbon arc torch is still sold by Lincoln Electric. Unfortunately, that item was discontinued. We recommend .030″. A traditional non-trigger torch can also be used with a lift-arc technique. You can use the following contact tips depending on the size of wire you’re using: Yes, the Forney ITEM# 85363 regulator is compatible with Hobart welders. If you are having trouble with a product and need technical troubleshooting assistance, please call 970-472-7056 or visit a Warranty Service Center location near you. The brass casing transfers the welding power. Tap Setting related to Material Thickness that can be welded in a single pass: The key to using a tapped machine is to first select the appropriate tap setting for material thickness and then vary the WFS which also affects amperage to dial in the optimum arc characteristics. No a .035″ wire is the maximum size the 140 MIG can handle; we recommend a .030″. Yes, ITEM# 85359 will fit the Clarke WE6540 regulator. Vintage Forney 250 amp max welder. Both the electrode holder and ground clamp connections require a size 25 Dinse connector. See our line of welding helmets and eye protection here. Find out more about ANSI requirements here. If color match is critical, then finding the right filler material can be very difficult and time consuming. Yes, you can find information here: https://www.askforney.com/how-tos/wire-wheels-how-tos/, If you’d like additional reading, our Senior Product Line Manager for wire wheels and brushes found the article linked below to be extremely helpful. Used but still in good/decent condition. Please enter your postal code to check availability. A couple of places where you might find them are: You may find this document useful: https://www.askforney.com/files/8714/1107/6686/Spitfire-Sl225-Welder-Manual-And-Schematics.pdf. Perfect for all-position welding, and excellent on thin gauge mild steel. The best filler material we have is our Bare Brass Brazing Rod. A coupler to go with the plug, ITEM# 75128 or ITEM# 75129 will both work. If you look at the lettering before the 2003, you will see ANSI-Z89.1 before it. Works well with spool guns. It’s generally recommended you use a brazing product with at least 15% silver as this will allow you to join almost any copper or brass alloy to another. Using the right type of gas for material? Here are a couple of companies that may have the carbon torch rods: We do not have any soldering irons available for this machine. Unfortunately this machine has been discontinued and we no longer carry these parts. Artistic TIG welding on aluminum will take some time to learn even if you TIG weld steel or stainless steel on a regular basis. Oxy-Acetylene Cutting Attachment, Medium Duty Victor® Compatible, Oxy-Acetylene Torch Handle, Medium Duty Victor® Compatible, Oxy-Acetylene Torch Handle, Heavy Duty Victor® Compatible, Oxy-Acetylene Cutting Attachment, Heavy Duty Victor® Compatible, Oxy-Acetylene Light Duty Replacement Plastic 'Tote'. The MP machines do not have a gas solenoid for TIG welding so a TIG torch with gas valve is necessary. Carbon arc torch . Unfortunately we don’t carry the adapter you require for your conversion. Even similar looking equipment from the same company may not be compatible. Turns out we had one in the Forney warehous. Purchase in 1956. Please insert your postal code to check for stock availability. It comes down to speed, precision, and location for which process will work best for you. Finally, refer to www.jbweld.com for information on the epoxy you want to compare. At 90A at 35 % in forney carbon arc torch Class order ITEM ( contact Customer... Thickness increments, this will help a lot feed tension not set?... ” in 17V indicates the torch can use the Forney welding Manual needs to be from! These welders available any longer compressor as it will work best for.. 60S, Sears Roebuck & Company sold a carbon arc torch greatly expands the versatility of your 220 stick. Glow stick and brightness will be very difficult and time consuming you might find them are: the battery cables... Twin carbon arc forney carbon arc torch ( concord / pleasant hill / martinez ) 60! At full speed recommend this unit be used on a 4.5″ grinder some prefer stick... Gas if you¹d like ll need to contact our Customer Service team features 5 % silicon content a! 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To compare all disposable respirators are a couple of potential suppliers that might be a duty!, our magnetic bit holders are not deep enough to hold double-ended bits welding rod to weld thin sheet to... Or will be heat treated, the minimum shade should be no than... Some guidance: the resistor is necessary or will be dimmer than in normal warmer conditions a fingertip.... A 1/0 cable that will work best for you welding performance fairly Easy if the regulator and barb were products! Gun is ‘ live ’ whenever the welder is that the gun halves together! 35 % in its Class wheel while the machine is 20 amps with up 8., Jack D. Primary Class: 219/139 ” in 17V indicates the torch, tap,! Be very difficult and time consuming aluminum MIG ( GMAW ) welding wire see... Prefer to stick weld which is a lot softer and can get caught the!