Now having a plasma and the carbon, I haven't run across the need for a torch set. Yes, ITEM#’s 72463 or 72464 are possible options for the abrasive cone. Both types are tested for impact attenuation and penetration resistance. If you use a foot pedal you do not need a trigger torch. FORNEY ARC WELDER. The part you need, in order to operate the machine safely, is a 20 MFD 370 Volt Oil Filled capacitor. Once you use this approach, you can dial in an arc very quickly. The material can be painted or rusty, but be aware that paint fumes can be harmful. The bottom row of the stamping on our cylinders contains the UN/ISO standard stamp. You can use the Forney TIG torch or any 17V style torch with a size 25 dinse style connector. If you think of the voltage tap settings as 1/16″ thickness increments, this will help a lot. We also offer an ITEM# 85316 shield gas nozzle. The largest plug we have available is 3/8″. No, you would need an AC TIG machine with HF (High Frequency) start for TIG welding aluminum. Yes, Forney glow sticks can be left in a vehicle in cold weather. We always recommend using a foot pedal if possible as this helps you better deal with crater cracks by slowing down the amperage at the end of the weld and helps control the heat. 51.4 lb … To order the gas valve and swan neck, contact us or find a Forney dealer in your area. Your local parts store should be able to assist with that if that’s the way you decide to go. Forney 324 190-Amp MIG/Stick/TIG Multi-Process Welder, 120/230-Volt: Multi-process item. Here are two contacts for the capacitor you¹re looking for. Forney Easy Weld Start-Up Kit. Yes, you can find it here: https://www.forneyind.com/products/er4043-035-x-1-lb–aluminum-mig-welding-wire. The carbon arc torch is primarly used for heating metal for bending or strightening, brazing, and heatingl for hard surfacing compounds to be applied. 2057 Vermont Drive, To light your Forney #61542 propane torch: If you are having issues getting the propane torch to light and would like to test the piezo igniter (do not test the piezo while it is attached to the bottle), all you have to do is unscrew the brass tip and pull the trigger; you should see a spark. Ideal for maintenance, fabrication, plumbing and do-it-yourselfers. Slowly raise the handle of the dresser until the stars make contact with the wheel, then move the dresser back and forth across the face of the wheel while it continues to run. The “1” has a black sleeve and the “2” has a red sleeve. Depending on the spool size you’re looking for, we have the following available: ER70S-6 mild steel MIG welding wire is a high strength mild steel MIG wire. I have a carbon arc torch from an old Forney Welder.. Two sources are: The battery charger cables aren’t available as a manufactured item, but they can be built. Purchase in 1956. Is it set too tight or is the wire feed tension not set correctly? Our last source for those ‘Double Eagle’ carbon rods was the Marble Company, 800-759-5905. You can see full warranty information here: https://www.forneyind.com/support/warranty-information, All warranty information for Forney products is available at: https://www.forneyind.com/support/warranty-information. Make sure the neck is pointed in the same direction as it was before you removed it. You may be interested in some of our newer machines. No, you cannot weld aluminum with an Easy Weld. To order this product, you’ll need to contact our Customer Service team. Some common settings for aluminum is: balance at 60-70% EN, frequency of 60-90 Hz, 0.5 second pre-flow, and 4-8 seconds of post-flow. A local air-gas supplier may be able to supply one. Forney welders are made to our specifications at a state of the art plant in Italy. A carbon arc torch greatly expands the versatility of your 220 volt stick welder. Yes, Forney ITEM# 60165. Yes, ITEM# 85359 will fit the Clarke WE6540 regulator. The 2003 on the helmet and the hang tag is referring to the ANSI Z89.1-2003 standard for industrial head protective helmets. Forney Industries is one of America’s longest operating family-owned welding and metal working product companies. This holds two carbon rods (available from welding suppliers and farm stores) about 1/4" apart while an electric arc flames between the tips to produce a heat source of about 9000° F. An electric arc welder and welder's helmet are required to use the torch. We recommend TIG welding with AC, 100% argon gas, and 2% Lanthanated tungsten. A coupler to go with the plug, ITEM# 75128 or ITEM# 75129 will both work. However, based on a quick review of their site it seems that the epoxy provides tensile strengths of about 3,900 psi which is ~1/10th the strength of brazing with Forney Easy-Flo. In 1945, the Rural Electric Associations (REA) began delivering 230 volt service to farms and ranches. Try to lift the aluminum gas block out of the case without disturbing anything else. Start the grinder and wait until the wheel is running at full speed. Somebody who used to post on this forum a long time ago reckoned the best carbon arc torch was the Forney design. The electrical wire routing is important if you want to close the case tight again. You may with to check with your local gas supplier. Loosen the set screw. TIG welding is usually reserved for very precise welding or where the highest quality of weld is necessary. You may use propane with the other components in the set. Welding on cast iron requires the part to be preheated. 30 ft Welding cable is new. Not too long ago Matt and Allen (two of Forney's amazing employees) were digging through a box of old Forney ads from the 1960s. 2 lbs. Inventors: Forney, Jack D. Application Number: US447660A ... Click for automatic bibliography generation . The leak could be caused by too much pressure, an operating temperature issue, or a compressor with too much horsepower. If you look at the lettering before the 2003, you will see ANSI-Z89.1 before it. Check the following: If you’re still having issues, call our Technical Support line at (970) 472-7056 for further assistance. I once cobbled together a couple of home-made torches, as per these photos. The Easy-Flo Brazing rod (Forney ITEM# 46111) is a self-fluxing rod. The few parts for those older Forney welders that are still available (lead components & female jacks) can be found on our website, www.forneyind.com. Carbon arc torch . https://www.forneyind.com/support/warranty-information. The larger hole is where the wire goes, medium size hole is for the gas and the two small holes are what control the trigger. This machine is great for many applications including simple metal art projects and professional repairs. It’s generally recommended you use a brazing product with at least 15% silver as this will allow you to join almost any copper or brass alloy to another. Features 120V/230V input power and 220 AMPs of welding power. See our entire line of cast iron electrodes here: https://www.forneyind.com/products/welding/stick/stick-electrodes?L4=cast+iron+electrodes. We do have parts available that would work: Unfortunately, we don’t have schematics for the Clarke 190EN welder to confirm or not the 180FI gun will work. Those capacitors are 370V. But with that much silver, the brazing rod will be very expensive. If the part isn’t preheated (and even if it is but doesn’t get hot enough) the application of the electrode will generate heat and when that hits a cold spot will crack the cast iron, further compounding the issue. If you are having trouble with a product and need technical troubleshooting assistance, please call 970-472-7056 or visit a Warranty Service Center location near you. Check with your local gas supplier. Make a note of how the trigger assembly works. Finally, refer to www.jbweld.com for information on the epoxy you want to compare. Do not lose the hinge pin for the trigger. Twin Carbon Arc Welding. Unfortunately, we don’t stock this part. The only parts available from Forney on this discontinued welder would be serviceable replacement leads. Well, they came across an ad for an old carbon arc torch. Stick welding is also very versatile as you can easily weld steel, stainless steel, and cast materials with a quick change of the electrode. The ITEM #71860 10″ chop saw blade would be fine to use on your saw. The 125 FC (ITEM# 299) machine is capable of welding 1/8″ steel and the plug can be 15 amps but the breaker should be 20 amps. The Forney 700 P is 40A and will cut thicker material faster. Forney 100 ST is an easy weld stick arc machine with TIG lift capability and with maximum amperage of 90. It’s great for water tanks and many cast iron applications. We sell these as a torch and gun assembly under our ITEM# 85263 if you’d like to give it a try. For lighter color bronzes, use an aluminum bronze, and for more of a reddish bronze, use a silicon bronze filler metal. Their telephone number is (303) 468-0662 and their website address is http://magswitch.com.au/. Unfortunately the use of a drill with the sanding and flap discs won’t provide the results you’re looking for. Make sure you are pulling the trigger on the MIG gun to begin welding. You can easily join stainless steel with MIG, Stick or TIG welding. Find all our warranty information here. Let them know you need a 20MFD, 370VOC unit. It’s a rounding issue plus MIG wire has a .003” tolerance in diameter. With an .030” wire you have the ability to weld thin sheet up to thick plate (with multiple passes). Some people use the flame of a carbon arc torch the way one might use the flame of an oxy-acetylene torch to make metal form a pool. Unfortunately we don’t carry the adapter you require for your conversion. The Fabricator- article on wire brushes.pdf. Also use a larger diameter wire like .035″ or even .045″ so it’s stiffer and easier to push. The last of these were maybe the ones that were still available as accessory tools for Sears and Forney AC buzz-boxes until the early Eighties or so. Remember, when you weld aluminum, you will need 100% Argon gas. 20 ft ground cable is new.This unit is also a battery charger, soldering iron, and Arc TorchAcr Torch needs new cables.The soldering iron also needs a new cable.The unit has a 110 volt outlet as well as other featuresThe welder works good.Requires 208-230 volts , single phaseOwner Manual included Will consider Best offer Works well with spool guns. The plug-in connectors are Forney ITEM#’s 57901 and 57902. The machine can use .035” but it doesn’t do well with that diameter. item 1 Gouging Torch for Carbon Arc Rods 3000 PSI 500 Amp Fits Air Arc RK-3 w 7' Cable 1 - Gouging Torch for Carbon Arc Rods 3000 PSI 500 Amp Fits Air Arc RK-3 w 7' Cable. Your stickout should be no more than ½”. Works great for it's intended purpose, heating and brazing. There are a number of ways to join various types of brass, bronze or copper materials. Is your stickout too long? The 140 level machines have an 8′ and 190 level machines on up have a 15′. Sears 115 Volt 50 Amp Arc Welder & Carbon Arc Torch (concord / pleasant hill / martinez) $60. Yes, the warranty will still apply. A traditional non-trigger torch can also be used with a lift-arc technique. Unfortunately, our magnetic bit holders are not deep enough to hold double-ended bits. The MP machines do not have a gas solenoid for TIG welding so a TIG torch with gas valve is necessary. Produces a smooth bead which requires less grinding. Provided check valves for safety and includes a 1/4" (6.35 mm) x 20' (6.1 m) T-Grade hose. Be careful, because it will have to go back the same way. The 72-2 appears to be a heavy duty attachment where ours are only rated for medium duty. When designing a 120V machine, there is a balance between maximizing the output of the machine or never blowing a breaker, but having a poor output machine. We chose to maximize the output of the machine as the machine settings can always be turned down. The battery is dead and needs to be replaced. The gold side faces outward in order to properly reflect the light. The Forney TIG torch has a trigger that connects to a 7 pin Amphenol style connector that allows you activate the arc with the trigger. So the best safeguard against undesired contact would be to have a piece of non-conductive material on hand to rest the gun on between welds when the machine is on. If you want to use the other setting that you mentioned. We no longer stock those, but below are a couple of potential suppliers that might be able to help you out. If you have the Forney Easy Weld 100 ST Stick machine, you need more amperage than the 100 ST puts out. The standard Forney warranty period for accessories used for recommended applications is 90 days. Well, they came across an ad for an old carbon arc torch. Are you using .035” wire? If you have a Forney Easy Weld 125 FC MIG, there is no aluminum flux-cored wire. Lead is shown on the Safety Data Sheet (SDS) as 80 – 100%, Tin is between 1 and 5%, and Metal between 1 and 5%. We offer everything from entry level welding machines to light industrial machines, torches, plasma cutters, and filler metals. US SELLER,CARBON ARC GOUGING TORCH with 7' cable replace ARCAIR K4000 NEW IN BOX 1000 AMP (ETA: 2-8 WORK DAYS) Both the 190 MIG and 210 MIG can weld anything from thin sheet up to 3/8″ in a single pass. The swans neck is inserted into the hole until it bottoms out. This method is growing in use due to the quality of the weld. If you are doing outdoor work, then use Stick with an E308L electrode. We recommend .030″. Story time Forney Fans. It signifies our helmets meets the requirements classified as Type I for top protection or Type II for top and lateral impact protection. See our full line of gold lenses here. Filler metal may be used as per job thickness.welding may be carried out in the air with flux or in an inert atmosphere. We have a 1/0 cable that will work for your requirement, although a 2/0 would work better. Dark gray color coding on label. The 125 FC (Flux-Core) does not use gas. The double carbon arc torch is still sold by Lincoln Electric. They are recommended for the older Forney welders; we also carry the appropriate output jacks if you would like to change those to accommodate the smaller plug size. Most people use an oxy-acetylene torch for brazing. Arc Torch Circuit: The resistor is necessary to limit the current flow from the outlet. This is a common problem and is very noticeable if the customer is using a 15 Amp breaker, using .035” wire, or is pushing the wire feed limits of the machine while on tap setting 4. There are many types of AC TIG welders but we would recommend one of the newer inverter style machines because you can adjust the AC parameters and really dial in a beautiful weld. Thicker plate thicknesses can be welded with multiple passes. $89.95. Start at the despooler and work forward. It depends to some extent on base metal and thickness but most TIG welders will use 100% Argon. The Forney MP machines are not A/C, pulse, or high frequency capable so welding aluminum is not recommended. Cable assemblies are no longer available, however, they can be created from existing plugs, cable, electrode holders and ground clamps. However, be advised that reaction time to activate the glow stick and brightness will be dimmer than in normal warmer conditions. Electrically, the arc torch is about as simple as you can get. To order this product, you’ll need to contact our Customer Service team. The power cord is a 15 amp cord. It depends on what you intend to do, but for everyday versatility we suggest to run an .030” diameter solid ER70S-6 wire with a 90/10 (Argon/Carbon Dioxide) gas mix for welding in the shop and then have a variety of stick electrodes for welding outside or on stainless steel. If the regulator and barb were Forney products, we do have an adapter, ITEM# 85359 that will work for the connection. For a secondary choice, many artists use TIG welding, although this requires more skill than brazing. It depends on how thick the material is that needs to be welded, but in reality the .030” wire diameter is probably the most versatile. Preheat on thicker section or large material is often needed because of the high thermal conductivity of aluminum. If color match is critical, then finding the right filler material can be very difficult and time consuming. Then they add welding rod to weld as they would with a gas welder. No a .035″ wire is the maximum size the 140 MIG can handle; we recommend a .030″. Where can I find cables for a Forney C-3 welder? The same plant produces the MIG welders offered by other large retail chains. FS 235 AMP WELDER. The stud could then be threaded into that and would eliminate the need for the welding. The funnel shape on the end of the liner goes toward the gas block and fits in a recession at the end of the swan’s neck hole in the gas block. Please enter your postal code to check availability. It consists of a voltage source, a resistor and an arc gap. Easy-Flo Brazing rod (Forney ITEM# 46111), visit a Warranty Service Center location near you, https://www.forneyind.com/products/er4043-035-x-1-lb–aluminum-mig-welding-wire, Contact our Customer Service team to order, https://www.askforney.com/files/8714/1107/6686/Spitfire-Sl225-Welder-Manual-And-Schematics.pdf, https://www.forneyind.com/products/welding/mig/mig-machines, https://www.forneyind.com/products/welding/stick/stick-electrodes, https://www.forneyind.com/products/welding/stick/stick-electrodes?L4=cast+iron+electrodes, see our line of oxy-acetylene products here, https://www.forneyind.com/products/solder–general-purpose-repair–solid-core–1-8–16-oz, https://www.askforney.com/how-tos/wire-wheels-how-tos/, The Fabricator- article on wire brushes.pdf, https://www.forneyind.com/support/safety-data-sheet-lookup. Where can I find 3/8″ carbon rods for a 1961 Forney arc torch? However, you could MIG weld aluminum with a 190 MP machine if you purchase the optional spool gun. After decades of development gas tungsten arc welding (GTAW), widely recognized as TIG welding, was finally perfected by Russel Meredith and patented in 1942.. It’s essentially the same standard, except the UN/ISO standard is globally recognized (including by the USDOT) instead of just being recognized in the US/Canada. Filter lenses are part of the filter assembly, therefore they are not replaceable. Free shipping. © 2021 Forney Industries, Inc. - All rights reserved. While holding the gas block, twist the swans neck back and forth and pull at the same time. My advice is to remove that o ring before you insert the new wire liner. Our ITEM# 72788 crimped wire wheel should do the trick on a 4.5″ grinder. We’ve actually added driers to the newer models as moisture in the air can cause a short in the torch. Yellow color coding on label. Assuming you have the right gas, you can weld aluminum with the 140 MIG, but it’s not capable of using a spool gun. This welder requires a minimum 3500-watt generator to operate properly. Here are a couple of companies that may have the carbon torch rods: We do not have any soldering irons available for this machine. Today, I am unable to find a source for the rods. For other parts, we would suggest contacting the original vendor, L.B.L. Its use of constant voltage results in a consistent weld and the extreme heat used for in the process results in a good, strong bond. The 55% has a higher tensile strength and typical applications are Grade 30, 40, and 50 cast iron, and the 99% indicates a typical application would be engine blocks. Yes, but remember that heat generated by the tool and aluminum surface will tend to melt the aluminum and cause loading up that will render the tool useless. The first step in removing the swan neck liner is to open the gun case. See our line of disposable respirator masks here. We offer twin carbon arc welding, an automated welding process that uses two electrodes to create the arc. This machine has been discontinued for many years. It does require the use of flux in the process. The below PDF lays out the different welding processes, metal uses and also has charts on general welding information and recommendations. The website offers several options of electrode holders and ground clamps as well as various cable sizes to fit your needs. 30 ft Welding cable is new. However, it cannot be used on Aluminum or Magnesium. I sold the forney years ago, & just bought another stick welder, & bought some carbons for the torch.. Unfortunately, that item was discontinued. ... item 15 Vintage 1957 1st Revision Forney Arc Welding Manual 15 - Vintage 1957 1st Revision Forney Arc Welding Manual. Contains a high level of manganese and silicon for a superior weld, even on rusty, dirty steel. Without any of this information, we can’t make a solid recommendation. A unique feature on that specific economy welder is that the gun is ‘live’ whenever the welder is ‘on’. It is a 17FV so it has a flex head and valve. International Classes: B23K9/28. We would recommend using 10/3 wire to be able to access the higher amperage available on that machine. The only difference is that propane will dry out the O-rings on the torch and handle, the diaphragm on the regulator, as well as the hose quicker than acetylene will. It will work, but a better option if you have it available would be a pneumatic die grinder with flap discs. Some welders also prefer stick welding as it’s more portable and better for field repairs on dirty or rusty material. You can use the following contact tips depending on the size of wire you’re using: Yes, the Forney ITEM# 85363 regulator is compatible with Hobart welders. You can look up the US patent number 3,012,131 (1961). For a lead 25′ or less, you can use a #4 wire. Our last source for those ‘Double Eagle’ carbon rods was the Marble Company, 800-759-5905. See our line of welding helmets and eye protection here. Unfortunately, there is no simple solution to your problem. Most find that MIG welding is the preferred method of welding since it’s fast and easy. Aluminum wire is a lot softer and can get caught in the steel liner. The shade or sensitivity is not set correctly. The charging process will continue during the time it’s plugged in and will, at minimum, damage the battery if not cause other damage. We no longer carries this capacitor, however they are still available in the market. Try reducing the tap setting, reduce the wire feed speed, reduce the wire diameter, or get a less capable machine. It comes down to speed, precision, and location for which process will work best for you. Let them know you need the 20MFA, 370VOC, oil filled capacitor. The Sure Grip Plugs that plug into the welder are ITEM#’s 57901 and 57902. Please contact Magswitch® directly for any product inquires. Welds up to 1/2" (12.7 mm) and cuts up to 8" (203.2 mm). Make sure everything else is turned off using that circuit, and we recommend a dedicated circuit for a welding machine. Some prefer to Stick weld which is a good choice for particularly thicker sections over 1/8″. Forney recently ended their partnership with Magswitch®. Forney 87790 Heating Nozzle, Rosebud, Medium Duty, Victor Style, Size-8 (8-MFA-1) - Arc Welding Equipment - Amazon.com Dinse Connector – is a type of connector for welding cables, ground clamps and electrode holders. Please call us if you have more questions! The Forney Welding book is still sold at TSC stores. United States Patent 3012131 . The Forney 140 MIG as well as other high output 120V machines often produce end-user frustration due to the breaker popping and needing to be reset. It may be better to use a 15 degree nozzle instead. A great choice for beginners, the Forney Easy Weld welder is called so for a reason. Using the right type of gas for material? Once you learn the TIG machine and the potential adjustments, the results can be spectacular. Unfortunately, we do not carry that item. Ideal for auto body repair and fabrication on most ferrous metals. The Forney 220 AC/DC is a good choice. See our line of disposable respirator masks here. Be sure you check the trigger wiring to make sure the connectors are together firmly and the trigger has a lip that must go inside the gun housing. The “V” in 17V indicates the torch has a gas valve. You need to get access to the set screw near the end of the gas block next to where the swans neck enters the gas block. To order this product, you’ll need to contact our Customer Service team. The specs for this regulator are as follows: The technical ‘liquidus solidus’ temperature for this solder is 430 degrees Fahrenheit with an application range of 400 to 700 and a working temperature up to 1100 degrees Fahrenheit. Yes, although a 3/4″ cut will require patience and significant cleanup with this machine. There should be no issue on the fill station filling our cylinders based off the UN/ISO stamp. View Patent Images: Download PDF 3012131 . Have … See All - Similar Items. Anderson carries on Forney family tradition 2019 HIE Category Captain for Welding Equipment & Accessories Forney Industries Recognized With Cigna Well-Being Award Vintage Forney 250 Amp Welder - $450 (Olivia) Vintage Forney 250 amp max welder. For longer leads, a #2 wire would be better. Then I light it up and watch the show as molten metal goes flying.. :D The carbon arc torch is used for welding and heating. We discontinued that machine some time ago and have no repair parts to offer. Yes, they all use the same but there are drive rolls for different diameters and some dedicated to flux core, some for aluminum. Gas isn¹t required for Forney ITEM# 42300, although you may use gas if you¹d like. Stainless Steel MIG Welding Wire. It’s a quick connect device that the gas line goes inside of. All disposable respirators are a “one-size fits all”. This product requires a flux if being gas brazed. I haven't used it in years & misplaced the manual (it did have the carbon arc torch heat settings in it). You will want to make sure the rating for current on the surge protection outlet is at least 25 amps for this machine or it could damage the surge protector (depending on the type of surge protector). The “date code” stamped on the inside of your hard hat refers to the date it was manufactured, not the starting date for useful service. After looking at a picture of the Harris 72-2 attachment, we would not recommend Forney ITEM# 87082 or 87086 attachments for your handle. The Forney 140 MIG uses an aluminum wound transformer. For welds that need higher strength or will be heat treated, the ER5356 is the best. The plug-in connectors are Forney ITEM#’s 57901 and 57902. To weld aluminum, opt for a Spool Gun setup and run 100% Argon. A couple of places where you might find them are: You may find this document useful: https://www.askforney.com/files/8714/1107/6686/Spitfire-Sl225-Welder-Manual-And-Schematics.pdf. Forney ITEM# 85263 would be a suitable replacement. A Dinse style connectors pushes in and with a quarter turn, locks in place. Often it is much easier or quicker to MIG weld or stick weld. If you need speed and a good looking weld, use MIG with a 98/2 shielding gas and a ER308L wire. compressor as it is only rated at 2 H.P. Perfect for all-position welding, and excellent on thin gauge mild steel. They can be used on welding cable sizes #2 – #6. The part numbers for the plug-ins are ITEM#’s 57901 and 57902. The wire feed could be set too high for the specific voltage you are at. The brass casing transfers the welding power. Unfortunately we don’t carry parts for these welders available any longer. Use the rotary file lightly and slowly to prevent this from happening. The TIG pedal hooks up to the Forney MP machines by way of the 7 pin Amphenol style connector and allows the user to “remotely” control the welding arc and current. We suggest you change the liner in the lead to a Teflon or plastic one instead of the steel liner that comes in the lead. Flows freely at 1,155° F (624° C). Used but still in good/decent condition. Does anybody know the heat settings for the carbon arc torch ?. Yes, see our line of oxy-acetylene products here or our soldering products here.